Customized conveyor belt type UV LED curing equipment

WT’s Customized Conveyor Belt Type UV LED Curing Equipment delivers efficient UV LED curing light for fast, uniform drying of ink. Designed to optimize production, it ensures high-quality results with energy-saving technology. Ideal for industrial applications needing precise, reliable ink drying solutions.

INQUIRY

UV electronic transformer

It adopts European imported brands, comes with BUCK voltage stabilizing circuit, 10-100% stepless dimming, and has powerful operation protection, including over-current protection, over-heat protection, lamp disconnection protection, etc.

UV mercury lamp

American HANOVIA brand, the lamp is started with low voltage, which has little impact on the lamp startup, and the warranty is more than 1500 hours.

Electronic component

Using famous brands such as Japan's Mitsubishi, Switzerland's ABB, and the United States' VIE, the quality is guaranteed.

Fan

It adopts European crown fan, which has high pressure, large air volume, low noise and long life. The noise standard is below 85 decibels, which is in line with international standards.

Technical Parameters

Max. curing size

2400mm

Cooling mode

Water cooling/Air cooling

Max. electric power

30KW

Nozzles type

Quick plug

Min. humidity

200mm

Dichroic

As chioce

Blowing size

ф100mm

Water pipe size

ф14

Warranty

One year

Water pipe joints

Brass joints

Technical Parameters

Max. curing size

Max. electric power

Min. humidity

Blowing size

Warranty

2400mm

30KW

200mm

ф100mm

One year

Cooling mode

Nozzles type

Dichroic

Water pipe size

Water pipe joints

Water cooling/Air cooling

Quick plug

As chioce

ф14

Brass joints

UV LED Advantages

WT is a professional R&D and production of water cooled UV curing system, LED UV curing system enterprises.

WT has an array of UV lamp and LED products to meet almost any printing or converting need. All products can be integrated seamlessly by WT to fit your machine.

Print without limitations

Unlike UV lamps, LEDs emit little infrared heat towards the substrate. This avoids common issues such as high pile temperatures, curling of heat-sensitive materials and loss of moisture in paper.

Ultimate productivity and peace of mind

No moving parts for low maintenance and no warmup/cool-down mean less UV related downtime, which increases press productivity.

Reduced energy consumption

LED instant on-off means that no energy is consumed when the press is idle. The higher electrical efficiency of LEDs and the purity of UV output allow typical energy savings of over 70%, compared to H-UV or IR lamp systems.

No marking, no sealer or spray powder

UV LED inks and varnishes are 100% cured instantly after the LED lamp.

Circuit Diagram

UV cassettes with water cooled nozzles

UV curing parameters for Roto gravure online system

UV exposur ing system parameters for Roto gravure online system

To achieve UV curing +UV drop off speed up to 180m/min.

Common Applications

Suitable for various printing machines such as offset printing, gravure printing, flexo printing, silk screen printing, etc.

UV print in sheetfed grevure press getting screen printing effects

- Detailed Product Description of WT Custom Conveyor Belt Water-Cooled UV LED Curing System
  
  1. Technical Parameters Details
  
  UV LED Module
  
  Wavelength Range: Customizable for mainstream UV wavelengths such as 365nm, 385nm, 395nm, and 405nm, precisely matching the curing spectrum requirements of different inks and glues.
  
  Power Density: Up to XX W/cm² (customizable as needed), enabling fast and deep curing.
  
  Module Lifespan: With the water-cooling system, the light source lifespan exceeds 20,000 hours, far surpassing that of traditional mercury lamps.
  
  Water-Cooling System
  
  Cooling Method: Closed-loop water cooling, equipped with high-efficiency heat exchangers and silent water pumps; when the inlet water temperature is controlled at 20-30℃, the LED module temperature can be stabilized within 50℃.
  
  Conveyor Belt System
  
  Material Selection: Optional Teflon, stainless steel mesh belt, etc., featuring UV resistance, high temperature resistance, and wear resistance, suitable for different workpiece materials and weights.
  
  Speed Range: Stepless speed regulation from 0.5-30 m/min, precisely matching the curing time requirements.
  
  Control System
  
  Intelligent Control: Equipped with a PLC touch screen control system, which can monitor parameters such as UV power, water cooling temperature, and conveyor belt speed in real-time, and supports process parameter storage and recall.
  
  Safety Protection: Equipped with over-temperature protection, overload protection, and emergency stop devices, fully ensuring the safety of equipment and personnel.
  
  2. Equipment Structure and Process Advantages
  
  Modular Design
  
  Adopts modular UV LED lamp groups and water-cooling units, facilitating maintenance, replacement, and upgrading, and significantly reducing later use costs.
  
  Curing Process Improvement
  
  Curing Uniformity: The lamp group is equipped with optical lenses to achieve uniform light distribution, ensuring consistent curing energy distribution on the workpiece surface and avoiding local under-curing or over-curing.
  
  Adhesion and Hardness: For coatings and inks cured by this system, the adhesion is increased by ≥ 30%
  
  Environmental Protection and Energy Saving
  
  No mercury emission, complying with RoHS environmental standards; energy consumption is only 30%-50% of traditional mercury lamp curing equipment, which can significantly reduce energy costs in long-term use.
  
  3. Customization Services and Application Scenarios
  
  Custom Service Process
  
  Demand Communication → Scheme Design → Prototype Testing → Mass Production → Installation and Commissioning → Technical Training, with one-to-one technical support throughout the process to ensure seamless integration of equipment and production lines.
  
  Typical Application Industries and Cases
  
  Printing Industry: Scenarios such as digital label printing, UV inkjet printing, and flexible packaging printing, realizing instant ink curing and improving printing efficiency and color stability.
  
  Coating Industry: Processes such as mobile phone case coating, automotive interior coating, and plastic/metal surface coating curing, enhancing coating wear resistance and weather resistance.
  
  Electronics Industry: Links such as PCB solder mask curing and electronic component packaging, improving product insulation and reliability.

TAGS:

Feel Free
To Contact us.

WT will be pleased to assist your evaluation and decision-making process to ensure that the optimal mercury arc, LED, or hybrid solution is matched to your application, process, and integration needs. Please contact our experienced team. We are available to offer guidance on product selection and can deliver the level of experienced system integration and ancillary components you require.

If you would like to find out more about this curing system, we are here to help. Please contact the sales representative that is best placed for your region.

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Water cooled UV shutter lampshade

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UV Dichroic

Small UV drying machine

- Detailed Product Description of WT Custom Conveyor Belt Water-Cooled UV LED Curing System
  
  1. Technical Parameters Details
  
  UV LED Module
  
  Wavelength Range: Customizable for mainstream UV wavelengths such as 365nm, 385nm, 395nm, and 405nm, precisely matching the curing spectrum requirements of different inks and glues.
  
  Power Density: Up to XX W/cm² (customizable as needed), enabling fast and deep curing.
  
  Module Lifespan: With the water-cooling system, the light source lifespan exceeds 20,000 hours, far surpassing that of traditional mercury lamps.
  
  Water-Cooling System
  
  Cooling Method: Closed-loop water cooling, equipped with high-efficiency heat exchangers and silent water pumps; when the inlet water temperature is controlled at 20-30℃, the LED module temperature can be stabilized within 50℃.
  
  Conveyor Belt System
  
  Material Selection: Optional Teflon, stainless steel mesh belt, etc., featuring UV resistance, high temperature resistance, and wear resistance, suitable for different workpiece materials and weights.
  
  Speed Range: Stepless speed regulation from 0.5-30 m/min, precisely matching the curing time requirements.
  
  Control System
  
  Intelligent Control: Equipped with a PLC touch screen control system, which can monitor parameters such as UV power, water cooling temperature, and conveyor belt speed in real-time, and supports process parameter storage and recall.
  
  Safety Protection: Equipped with over-temperature protection, overload protection, and emergency stop devices, fully ensuring the safety of equipment and personnel.
  
  2. Equipment Structure and Process Advantages
  
  Modular Design
  
  Adopts modular UV LED lamp groups and water-cooling units, facilitating maintenance, replacement, and upgrading, and significantly reducing later use costs.
  
  Curing Process Improvement
  
  Curing Uniformity: The lamp group is equipped with optical lenses to achieve uniform light distribution, ensuring consistent curing energy distribution on the workpiece surface and avoiding local under-curing or over-curing.
  
  Adhesion and Hardness: For coatings and inks cured by this system, the adhesion is increased by ≥ 30%
  
  Environmental Protection and Energy Saving
  
  No mercury emission, complying with RoHS environmental standards; energy consumption is only 30%-50% of traditional mercury lamp curing equipment, which can significantly reduce energy costs in long-term use.
  
  3. Customization Services and Application Scenarios
  
  Custom Service Process
  
  Demand Communication → Scheme Design → Prototype Testing → Mass Production → Installation and Commissioning → Technical Training, with one-to-one technical support throughout the process to ensure seamless integration of equipment and production lines.
  
  Typical Application Industries and Cases
  
  Printing Industry: Scenarios such as digital label printing, UV inkjet printing, and flexible packaging printing, realizing instant ink curing and improving printing efficiency and color stability.
  
  Coating Industry: Processes such as mobile phone case coating, automotive interior coating, and plastic/metal surface coating curing, enhancing coating wear resistance and weather resistance.
  
  Electronics Industry: Links such as PCB solder mask curing and electronic component packaging, improving product insulation and reliability.

Traditional UV Curing System for Screen / Offset Ink with 3UV Modularized Cassettes

Three traditional UV lamps and cassettes equipped with control cabine and cooling device, is used for curing inks using UV radiation sources.

Traditional UV Curing System for Screen / Offset Ink with 3UV Modularized Cassettes

Automatic UV Spot Machine

Automatic control

- The motor USES frequency conversion speed regulation, safe and reliable.

- The whole machine USES PLC programmable control, simple operation, easy maintenance.

- All parts of the cable are connected by fast connector, easy to install.

Automatic UV Spot Machine

Water cooled UV shutter lampshade

The Water-Cooled UV Shutter lampshade is a high-performance solution designed for modern high-speed printing presses, addressing critical challenges in UV ink and coating curing. By integrating advanced water-cooling technology and a precision shutter mechanism, it ensures stable UV exposure control, minimizes heat generation, and maximizes production uptime for industries requiring rapid, reliable curing processes.

Water cooled UV shutter lampshade

Water-cooled UV Curing Equipment

UV curing equipment is equipment that uses UV technology in the field of curing. It consists of UV light source system, cooling system and circuit control system.
Guangzhou Weitai has a variety of UV curing systems with different cooling methods to meet a wide range of UV process applications.

Water-cooled UV Curing Equipment