LEDUV-1
LEDUV-1

Traditional UV Curing System for Screen / Offset Ink with 3UV Modularized Cassettes

Three traditional UV lamps and cassettes equipped with control cabine and cooling device, is used for curing inks using UV radiation sources.
Max. curing size
2400mm
Max. electric power
30KW
Min. humidity
200mm
Blowing size
ф100mm
Cooling mode
Water cooling/Air cooling
Nozzles type
Quick plug
Dichroic
As chioce
Water pipe size
ф14
INQUIRY

 UV electronic transformer

It adopts European imported brands, comes with BUCK voltage stabilizing circuit, 10-100% stepless dimming, and has powerful operation protection, including over-current protection, over-heat protection, lamp disconnection protection, etc.

 UV mercury lamp

American HANOVIA brand, the lamp is started with low voltage, which has little impact on the lamp startup, and the warranty is more than 1500 hours.

 Electronic component

Using famous brands such as Japan's Mitsubishi, Switzerland's ABB, and the United States' VIE, the quality is guaranteed.

 Fan

It adopts European crown fan, which has high pressure, large air volume, low noise and long life. The noise standard is below 85 decibels, which is in line with international standards.

Max. curing size
2400mm
Max. electric power
30KW
Min. humidity
200mm
Blowing size
ф100mm
Cooling mode
Water cooling/Air cooling
Nozzles type
Quick plug
Dichroic
As chioce
Water pipe size
ф14

Equipment Description

Three traditional UV lamps and cassettes equipped with control cabine( Fig. 1) and cooling device (Fig. 2, 3.), is used for curing inks using UV radiation sources.

LED UV Module
LED UV Module
90*12*8CM Weight 20KG
Cabinet led uv system
Cabinet and cylinder LED curing cassette
Cabinet (left picture) 195CM *80*60 CM weight 300KG and cylinder LED curing cassette in offset printing (right picture)
Cooling unit led uv systems
Chiller on the customer's site(cooling fans and water recycling cooled)
Cooling unit: 159cm(L)*75cm(W)*135cm(H), Weight 380kg

Chiller System Includes:

Protection devices such as:
  1. 1. Japa Panasonic water-cooled compressor 8HP.

2. Weihui cooling fan.
3. Control panel with water temperature regulation and compressor start time.

1. Cooling liquid level control device
2. High and low voltage control device
3. Flow(stream) detector

LED-UV module parameters:

1. Smooth adjustment of UV radiation power in the range from 0 to 100%.
2. The operation of LED UV module is controlled using a touch screen with a one-touch interface.
3. LED UV elements operate only after signal confirmation from the feeder board sensors and cylinder impression-ON signal. Thus, LED UV module starts working only when printing starts. LED UV elements are completely turned off during the standby mode.
4. The system warns if the cooling liquid level is low, or if maintenance of cooling unit is required, or if the flow sensor detects a leakage.

Equipment Components

Item

№.

Description

Manufacture

Specification

 

 

 

1 set of cabinet

1950*800*600

1

400V DC Power supply

Meanwell

400V

2

Switcher

MEANWELL

 --

3

Relay

Mistubishi

40В

4

AC contactor

CHNT

3210

5

PLC

Mitsubishi

FX3U

6

Touch screen

DELTA

10”

7

Cabinet box

WT

195*80*60cm

8

Leakage switch

ABB

XT1N160

 1 set of Chiller

9

Compressor

Panasonic

8HP

10

Water pump

Nanfang

-- 

11

Cooling fan

WENHUI

 --

LED module (cassette)

12

LED module

Seoul

42.5*80*3mm

13

Quart

JINGZHOU

900*3mm

14

The outer cassette with water connectors 

WT

820*80mm

 light window

Main Specification

Curing speed:

10000 sheets/h

Curing width:

820nm

Input voltage:

380V / 50Hz

UV wavelength:

385nm

Power consumption:

32 kW (2 х UV LED module, 16 kW each)

Chiller power consumption:

8HP

Total power consumption:

40KW

Electrical connection:

Wire cross-section 30mm², 3 phases, 5 power lines (3 lines are the main power lines, 1 line is zero, 1 line is ground).

Weight and dimensions with no packaging:

•  LED module: 90cm(L)*12cm(W)*8cm(H), weight 20kg
•  Cooling unit: 159cm(L)*75cm(W)*135cm(H), weight 380kg
•  Main control cabinet: 80cm(L)*60cm(W)*195cm(H), weight 300kg

Weight and dimensions with packaging:

•  Wooden box with control cabinet :120W*210H*65cmL, weight 330kg
•  Wooden box with cooling unit: 175H*90W*170L cm, weight 430kg
•  Wooden box with two cassettes and wire and cable . 40cmH*90cmW*1100cmL weight 150kg

 

Technical Parameters

Max. curing size

2400mm

Cooling mode

Water cooling/Air cooling

Max. electric power

30KW

Nozzles type

Quick plug

Min. humidity

200mm

Dichroic

As chioce

Blowing size

ф100mm

Water pipe size

ф14

Warranty

One year

Water pipe joints

Brass joints

Technical Parameters

Max. curing size

Max. electric power

Min. humidity

Blowing size

Warranty

2400mm

30KW

200mm

ф100mm

One year

Cooling mode

Nozzles type

Dichroic

Water pipe size

Water pipe joints

Water cooling/Air cooling

Quick plug

As chioce

ф14

Brass joints

UV LED Advantages

WT is a professional R&D and production of water cooled UV curing system, LED UV curing system enterprises.

WT has an array of UV lamp and LED products to meet almost any printing or converting need. All products can be integrated seamlessly by WT to fit your machine.

n01

Print without limitations

Unlike UV lamps, LEDs emit little infrared heat towards the substrate. This avoids common issues such as high pile temperatures, curling of heat-sensitive materials and loss of moisture in paper.

n02

Ultimate productivity and peace of mind

No moving parts for low maintenance and no warmup/cool-down mean less UV related downtime, which increases press productivity. 

n03

Reduced energy consumption

LED instant on-off means that no energy is consumed when the press is idle. The higher electrical efficiency of LEDs and the purity of UV output allow typical energy savings of over 70%, compared to H-UV or IR lamp systems.

n04

No marking, no sealer or spray powder 

UV LED inks and varnishes are 100% cured instantly after the LED lamp.

Circuit Diagram

uv led lamp system

UV cassettes with water cooled nozzles

uv curing system

UV curing parameters for Roto gravure online system

uv led curing system

UV exposur ing system parameters for Roto gravure online system

uv led printing system

To achieve UV curing +UV drop off speed up to 180m/min.

Common Applications

Suitable for various printing machines such as offset printing, gravure printing, flexo printing, silk screen printing, etc.

led uv curing systems for printing machine

UV print in sheetfed grevure press getting screen printing effects

printing uv curing system

UV print in sheetfed grevure press getting screen printing effects

Tags
UV curing equipment manufacturer
UV curing equipment manufacturer
industrial uv curing systems
industrial uv curing systems
uv led curing system
uv led curing system
Traditional UV Lamps
Traditional UV Lamps
UV curing equipment
UV curing equipment
UV curing systems
UV curing systems
Water-cooled UV
Water-cooled UV

Feel Free To Contact us.

WT will be pleased to assist your evaluation and decision-making process to ensure that the optimal mercury arc, LED, or hybrid solution is matched to your application, process, and integration needs. Please contact our experienced team. We are available to offer guidance on product selection and can deliver the level of experienced system integration and ancillary components you require.

If you would like to find out more about this curing system, we are here to help. Please contact the sales representative that is best placed for your region.

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Traditional UV Curing System for Screen / Offset Ink with 3UV Modularized Cassettes
Three traditional UV lamps and cassettes equipped with control cabine and cooling device, is used for curing inks using UV radiation sources.
Traditional UV Curing System for Screen / Offset Ink with 3UV Modularized Cassettes
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